How Adaptec Automated High-Volume Deburring for Enjet Aero

Final Design

System Overview
Operators present trays of raw parts through an Adaptec mini-drawer system. From there, a robotic cell performs multiple deburring operations across different surfaces before returning finished parts to the same trays. Throughout the process, tool wear and abrasive health are continuously monitored to maintain consistency.

Key Technology
• FANUC LR-Mate 200iD robot for flexible part handling
• FANUC FS-15iA force sensor for precise force-controlled deburring
• Keyence vision system to monitor abrasive wear and tool health
• Allen-Bradley PLC and HMI for intuitive operator interaction
• Multi-stage deburring stations with automated abrasive change capability
• Drawer-based part presentation system for efficient batch handling

Flexibility by Design
The system supports both part-in-hand and abrasive-in-hand deburring, allowing it to adapt to different process requirements. In addition, the drawer system is designed for quick changeout of trays, fixtures, and tooling. Critical parameters like force, spindle speed, robot motion, and abrasive selection can all be fine-tuned to maintain a tightly controlled process across varying production needs.

Built for Production
To support high-volume output, the system incorporates multiple stations that allow abrasive media to be automatically changed during operation. Rather than relying on fixed intervals, the system uses vision-based monitoring to track abrasive wear and trigger tool changes based on actual usage, helping maintain consistency without interrupting flow.

Key Outcomes

Stabilized Throughput
Achieved a targeted cycle time of ~2 minutes per part, enabling predictable, scalable production.

Reduced Manual Dependency
Shifted a labor-intensive, skill-based process into a repeatable automated system.

Improved Process Consistency
Delivered controlled, repeatable deburring with reduced variability and rework.